OUR PROJECTS

Challenge

An automotive parts manufacturer required high-precision machined components with tight tolerances to enhance the performance of their powertrain systems. The components needed to meet stringent quality and durability standards while ensuring seamless assembly.

Solution

We developed custom precision components using advanced CNC machining, turning, and EDM processes, ensuring micron-level accuracy. Our team optimized material selection and machining strategies to improve durability and reduce overall weight without compromising strength.

Impact

Quality Consistency: Achieved a 99.8% acceptance rate across high-volume production.

Enhanced Durability: Increased component lifespan by 20%.

Assembly Efficiency: Reduced assembly time by 15% due to precise fitment.

Challenge

A leading industrial equipment manufacturer faced challenges with inconsistent part positioning during machining, leading to defects and increased rejection rates. They needed a custom jig and fixture solution to stabilize workpieces and improve repeatability.

Solution

We designed and fabricated tailor-made jigs and fixtures to securely hold components during machining and assembly. Our solution featured quick-clamp mechanisms, modular adjustability, and durable materials for long-term use.

Impact

Machining Accuracy: Improved precision by 25%.

Defect Reduction: Decreased rejection rates by 30%.

Operational Efficiency: Enhanced operator efficiency, reducing setup time by 20%.

Challenge

A global tooling and workholding company required custom clamping solutions for their CNC machining centers to improve the efficiency of multi-axis machining operations.

Solution

We developed precision workholding components that provided secure clamping with minimal deformation, allowing higher-speed machining while maintaining accuracy. The solution also included quick-change features to reduce setup time.

Impact

Machining Efficiency: Increased throughput by 25%.

Setup Time Reduction: Cut setup times by 15% with quick-change mechanisms.

Clamping Stability: Enhanced stability, reducing workpiece movement by 10%.

Challenge

A Tier-1 supplier to a global automotive brand required customized material handling trolleys to optimize the movement of components within their assembly line, ensuring smooth logistics and reduced damage.

Solution

We designed ergonomic and lightweight specialized trolleys with custom compartments, adjustable racks, and anti-vibration features to securely transport delicate components across the production floor.

Impact

Material Flow Improvement: Streamlined component transport, reducing handling time by 20%.

Damage Reduction: Minimized component damage during transport by 15%.

Worker Efficiency: Enhanced efficiency, leading to a 10% increase in productivity.

Challenge

An HVAC industry player needed a retrofit solution to improve the efficiency of their cooling systems while reducing operational downtime. The existing setup required modifications to enhance airflow distribution and energy efficiency.

Solution

We engineered and implemented a custom retrofit solution that included optimized ducting, precision-machined mounting systems and upgraded cooling components to enhance performance without overhauling the entire system.

Impact

Energy Efficiency: Reduced energy consumption by 15%.

Airflow Improvement: Enhanced airflow efficiency, increasing cooling performance by 20%.

Minimal Downtime: Executed retrofit with less than 5% operational downtime.